Posted by doener 1 day ago
Ben Heck walked by during setup, and asked me what it was. I was clueless, so we started making educated guesses. The Amiga poster was a start.
I do wire-wrap. This thing is a marvel to behold. It is quite orderly, but could have used colors more effectively.
The three units implement the VLSI chips and the main board of the Amiga that was first shown at CES (I believe.)
Each VLSI is a stack of PCB such as you might get from Vector, with columns of pads for ICs in wire-wrap sockets, buss bars, and edge areas having mounting holes for connectors. The layers are connected by ribbon cables.
(they are not called breadboard!)
Wire wrap is a superior technology. There are no cold solder joints. They are gas-tight.
It is not hard to debug. If you follow some rules, and don't make a spaghetti bird's nest.
Such workmanship can be seen on minicomputers of the early 1970s.
Whole computers were made by wire-wrap around MSI chips. My wire-wrapped PDP-11/10 functioned perfectly thru the 1990s.
Recently, I implemented a microcomputer design in wire-wrap. That was enjoyable!
My design was captured in KiCad, laid out as a PCB, which I translated to perf-board and wire-wrap sockets
This approach is perfect for prototyping, as you can simply add new blocks.
As for cold solder joints: no, they don't do that. But when you start making modifications you have to be extremely careful not to cause any damage because tracing a loose joint on a wire wrap board is the stuff of nightmares.
When I want to do FPGA, I start with an IceStick or BlackIce board (Lattice ICE40 FPGA). But then it comes down to interfacing it to some other chip. So if I make a little PCB that needs more than 16 I/O pins at the edge, I've got myself into extra ribbon cable to jumper to more I/Os..
I even made one wire-wrap board with 4 socketed 74LVC245 level shifters that the BlackIce board would plug into. From there, I could do what I wanted.
I agree that damaging your wires is a serious risk. I guess I'm lucky that this never derailed me. I follow the color rule: blue on the bottom layer, yellow on the second. No daisy chains! Rather than unwrapping to get to a hidden blue wire, I can just cut it.
Also I should mention that I'm not doing anything above 25 MHz.
Thank you for the explanation and much good luck with your projects.
Also it's nice hearing about Ben Heck in the wild, when I first started fiddling with Arduino I watched his YouTube videos on the element14 channel. Though from what I remember he's long since left. Another channel that I remember fondly is EEVblog even though both were about electronics the content itself didn't have much overlap if I recall correctly.
I bought a tiny little one of the tools a while ago when doing some raspberry pi prototyping. Makes it easy to attach a wire to the GPIO header if it's not a dupont lead/wire
As you wrap the wire around the square pin, there is a mind-boggling degree of force between the corner and the wire, creating a gas-tight seal.
It's tougher to get a good wrap onto a round pin. You can buy square-pin headers from peconnectors
https://www.atarimagazines.com/creative/v10n4/150_Amiga_Lorr...
Forbodingly, the article signs off with "Amiga, please don't join the sorrowful ranks that have wasted technological superiority through marketing muck-ups."
By the time this stuff started, I'd started forgetting all the hobbyist hardware electronics I'd learned (thinking it would last) and had moved to software ... at right about the time that manu's stopped documenting their internals ... but while disassemblers still existed.
I still sometimes use the old Scott amplifier my parents got 50 years ago, with manual - and it has everything you need for a repair (besides a list of modern day replacement for some of these, of course). Same with the ol' Amiga 500 in a box over at their house. A lot of tinkering you could scheme on your own without going online (my quartz oscillator overclocking replacement never materialized, but hey).
I am trying to imagine what it would have been like to design such a system using only pencil and paper. Going from block diagram to the lowest level, just on big sheets of paper... the pencil sharpeners must have been emptied twice a day.
It was, however, both cheaper and easier than doing a prototype PCB. For that, I'd have to use the institution's darkroom with their flatbed photoplotter connected to a PDP-something that you had to boot from reel-to-reel tape. The plot happened overnight, and then had to be developed next day in the darkroom, and then if you were lucky you'd have transparencies of each layer of the PCB that you could send off to a local company who would etch you a single PCB for a lot of money in a few weeks. Even that wasn't trouble-free, since PCBs can have manufacturing faults, or you could screw up when soldering the components to the board, or your design could be wrong.
It was very rare that I as the most junior person was allowed to go the PCB route. I think for my boards it happened only once on an ECL design that simply wouldn't have been possible with wirewrap. Although I was tasked with doing the transparencies for other team members. Since I was being paid only £40/week through a government benefits scheme, it was much cheaper to pay for my time than to pay an external company.
Also as the other reply says, I used CPLDs a lot which were much faster to iterate. With practice you could pull out the QFP package, put it in the programmer, recompile and upload the new logic, and put it back into the board in an hour. Luxury!
We never used pencil and paper (except for notes). The software for drawing schematics, laying out PCBs, making netlists, and compiling CPLDs was pretty advanced even then. Although all of it was horribly proprietary. No KiCAD for you.
Taught you to check everything in your design early and often.
This is just around the time that programmable logic became readily available. It'd be much easier to iterate with that than wiring up logic gates. Last 30 years you can do all this debugging with simulations and then test using FPGA's.
With wire-wrap, you can route multiple traces between the same pins, or I like to neatly bundle a whole bus' worth.
I'm far more pleased with the results of my wire-wrap, than the quality of my SMT soldering once I get a PCB made.
I had a tutor for wire-wrap in the 1980s. But I'm self-taught in PCB routing, and I start it over at least 3 times.
Usually a mistake in any step would mean throw away the whole board and start from scratch.
My first home-brew micro was done in 1987 using the Radio Shack hand-tool and an OK Industries' motorized wrap gun.
Now, I add CPLD to my wire-wrap designs! Just like on an iterated PCB, you must lock the physical pins to functions.
But they had a semi-automated machine to handle it. I don't think anyone mass-produced non-trivial numbers of wire-wrap boards by hand. It's fine for prototypes, but it's a very error-prone process and makes it difficult to handle noise, especially at fast clock speeds.
Flipping the read only tab on every floppy was the first thing I did, after my first infection.
i noticed my first virus pretty quickly, and even though i couldn't remove it, i could disable it in some files that i couldn't reproduce (no internet back then, and i was on the wrong side of the iron curtain as a child)