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Posted by UltraSane 1/27/2026

The engineer who invented the Mars rover suspension in his garage [video](www.youtube.com)
386 points | 56 comments
lisper 7 days ago|
I had the privilege of working with Don back at JPL at the time he invented the rocker bogey. (I wrote the software for the first prototype with a computer on board.) Not only was he brilliant, he was also a really nice guy. I didn't appreciate at the time how rare that combination of traits is among humans.

To my astonishment, it turns out Don doesn't have a Wikipedia page (though the rocker bogie suspension does).

jacquesm 7 days ago||
He really deserves a page, in the engineering world this is as notable as it gets. The number of skills casually on display here. Just wow.
p1mrx 7 days ago|||
https://en.wikipedia.org/wiki/Rocker-bogie

AI-assisted project idea: recreate that animation as code, and then include the differential gear.

Edit: Someone already made a 3D animation: https://m.youtube.com/watch?v=hO8DbfE7hJw

koverstreet 7 days ago||
Reminds me of the fractal vise - https://www.youtube.com/watch?v=QBeOgGt_oWU
bediger4000 7 days ago|||
Thanks for pointing out the rocker-bogie Wikipedia page. There's a true dearth of info about them. Do you happen to know if there's any kinematic analyses of these suspensions available? I used to do stress analysis in the aerospace industry and I've been interested in that sort of analysis since the 1997 Sojourner rover.
thinking_cactus 7 days ago|||
I'm not sure what you mean by kinematic analysis, but the video mentions several analytical analyses of his suspension and how he came up with it. They did some computer simulations to optimize how it would deal with various obstacles. Really cool and clever.
bediger4000 7 days ago||
I wasn't sure what word to use. That suspension has lots of pin joints and linkages, which are usually the subject of kinematics, 3-bar linkages, mechanisms, etc etc.

I realize that the stiffness of the rockers and links will make a difference in how forces are distributed, because that suspension is clearly not statically determinant, but the main factor in the design has to be the proportions of the links and beams. I can't find anything about that, so I asked.

thinking_cactus 7 days ago||
> I realize that the stiffness of the rockers and links will make a difference in how forces are distributed, because that suspension is clearly not statically determinant

I think it's (mostly) the terrain geometry (plus gravity) that constrains the system, not joint or bar stiffness. This makes them feasible to analyze with the tools of theory of mechanisms I believe.

Also a really noteworthy insight I think he had was that when there is some kind of non-planar geometry arrangement of the wheels, that tends to create additional (perpendicular to surface) force on the wheels, effectively increasing the coefficient of friction. Think how a child may be able to climb a door frame by pressing hard enough on the sides.

lisper 7 days ago|||
> Do you happen to know if there's any kinematic analyses of these suspensions available?

Sorry, I have no idea. I never actually worked on the mechanics, just the software.

heresie-dabord 6 days ago|||
"Don is clearly one of those one-of-a-kind engineers JPL has thrived upon for all its history." -- Mike Sander, 02 JUN 2002

It's hard to think of more meaningful praise for Donald Bickler.

rozab 1/30/2026||
This guy has incredible videos on hiking gear, examining common claims scientifically and rationally. He never gave any hints as to his professional background, so as not to taint his arguments with appeals to authority. It makes perfect sense that he grew up in this environment, doing engineering work for NASA as a kid!
B-Con 7 days ago||
I know this guy from his videos over the years on hiking topics, like how to safely purify water with the minimum fuel and how to pack calorie efficient food.

His videos are incredibly well researched, very in-depth, and absolutely zero fluff. Very much feels like his cycle is to get intrigued by a topic, spend a year deep diving into everything that's published, extrapolate what he can from there, then summarize it in a 1 hr video.

swinnipeg 7 days ago||
This is really Youtube at its best.

Deep dive into a niche topic, expert led, compelling storytelling, and professional production.

Not sure how/if something this could have been created / shared 20+ years ago.

intrasight 7 days ago|
If you are an engineer and you haven't watched this video please do yourself a favor and do so. I watch very little TV or YouTube, but I ended up taking off the afternoon after this video unexpectedly drew me in. It was impossible to not finish it - so if you do start watching it make sure you have two hours to spare. This is easily the best and most enjoyable thing that I've watched in the last several years!
alanbernstein 3 days ago||
I bumped this video to the top of my watchlist because of your comment, thanks for that. My takeaway is that the rocker-bogie is one of the best examples of an elegant passive solution I've ever seen.
foxglacier 7 days ago||
This kind of mechanism is fascinating. I built a four-wheeled version and even that is beautifully smooth when one wheel goes over a bump because the chasis maintains an average orientation based on the positions of all the wheels. The video shows an 8-wheeled one but it still only has two rows of wheels. I've wondered how to generalize it to an arbitrarily sized grid of wheels so a vehicle would be like a flexible mat that conforms to the ground. I couldn't work that out but I'm no Don Bickler. FEA software has a feature called "RBE3" which models an even more general case of any number of "wheels" and they can also move in any direction while still keeping the orientation of the "chassis" (dependent node) rigidly determined by their average displacements. The "R" stands for rigid because every part is rigid or completely free - no springs! There seems to be nothing like it in machines or nature but it's a beuatifully elegent and seemingly natural mechanism - if it was possible to build.
hcknwscommenter 7 days ago||
Most of my comments on hacker news are to point out something incorrect or mischaracterized. All I can come up with here is that this is a brilliant and heartfelt and entertaining documentary. Thanks to OP for posting.
postalcoder 1/30/2026||
Best not read the comments until you've watched at least the first four minutes of the video.
gorgoiler 1/30/2026||
Seconded, and maybe worth expanding why: there’s a very heartening reveal within the first few minutes that would be spoiled by reading the comments (which, surprisingly for YouTube, are all very positive about it.)
spiralcoaster 7 days ago||
The video's narrator is the son of the engineer who invented the suspension.

It is even listed in the video description. What's this idea that this is a spoiler or integral to the video?

petcat 1/30/2026||
Apparently the first Mars Rover operated on only 5 watts of power. A common bathroom nightlight draws ~7 watts.
zokier 7 days ago|
> A common bathroom nightlight draws ~7 watts.

Philips "60W" equivalent (806 lm) LED lamps are 3.8 watts.

fwip 7 days ago|||
Yes, they're referring to incandescent nightlights, which were admittedly more relevant back when these rovers were designed than they are now.
verytrivial 7 days ago|||
I don't think that was the point being made by GearSkeptic, the video creator. It was a demonstration to the lay person who may not be familiar with what 5W "looked like".
code443 7 days ago||
The rocker-bogie suspension is fascinating because it solves a real constraint problem with elegance rather than brute force—reminds me of how the best engineering often comes from working within limitations. As someone who's debugged systems under resource constraints, I'm curious whether the garage iteration process actually made it into the final Mars rover design, or if it had to be significantly redesigned for the extreme thermal/radiation environment.
arter45 7 days ago|
>reminds me of how the best engineering often comes from working within limitations

Engineering, in a nutshell, is all about building things under (physical and social/economic) constraints.

WillAdams 7 days ago|
Is this the same guy who developed the Spyderench?

https://spy-derco.com/catalog/details/T01/SpydeRench-trade-/...

https://multitool.org/blog/spyderco-usa-spyderench

verytrivial 7 days ago|
I don't think so (either by the vibe/tone of the guy portrayed in the video or from my searches.)
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