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Posted by section33 2 days ago

Show HN: I replaced a $120k bowling center system with $1,600 in ESP32s

I might be the only SRE on Earth with his own bowling center. It's a more in-depth gig than you'd think.

My family and I bought an abandoned 8-lane bowling center in the rural mid-west. In our small town there weren't many recreation options for families. You've heard of a food desert? This is an R&R desert.

It had been abandoned for a good reason. The roof leaks, the electrical system was constantly surging, and my 70-year-old bowling equipment (still) doesn't work perfectly. The system that keeps your score is particularly interesting to me. It's the thing you watch during your game, but it fades into the background beyond that. Turns out these things are really cool, but absurdly expensive.

Ours was installed in 2008 and cost six figures. It's calculating ball speed and trajectory, camera-based pin detection (object detection and trig, on ICs!), runs the fouling, the animations, the pinsetting machine and ball return. Very cool stuff for its age.

From the business perspective, my facility only cost me $105k. To forklift-replace the score keeping system runs anywhere between $80-$120k, depending on features, vendor, and unit age. No upgrades or service contracts, mind you, and every feature and customization is a new line item. That's for a 1:1 replacement on a system installed in 2008. Incredible, given how fast the tech world moves.

Replacement parts cost a shocking $4000 per pair of lanes. But wait, the bowling machines themselves are 70 years old, so what's this "advanced" system actually doing back there? Actuating a single relay to trigger that big old machine. Everything else is strictly mechanical. Meanwhile I've got a six-figure invoice in my hand. I'm upset.

Given the state of open hardware, computer vision, real-time event streaming, and open source running megascale products worldwide, there had to be a way to do this myself.

So far I've built an equivalent prototype for about $200 per lane-pair, $400 if you're fancy. ESP32 and ESPNow with an RS485 fallback, reporting to a raspberry pi lane computer that's really just redis and a state machine bolted to an ESP32 gateway for the mesh.

Since it's all ESP32, I've got a fistful of spare controllers in a drawer, pre-flashed or waiting to be. All common off-the-shelf hardware: microcontrollers wired to relays, optocouplers, and IR-break-beam sensors, each running slightly different firmware. Writing the firmware and protocol is the actual hard part.

It's an ESPNow star-topology mesh: each node emits events from its sensors and accepts commands for its controls, reporting to a gateway node connected to the raspi over UART. From there it's event streaming: RX packets get translated and tossed into redis, commands relay back out to the mesh as needed. RS485 sits underneath as a wired fallback for noisy RF environments.

Once the data's in redis, it's familiar middleware/React/websocket/pub-sub stuff. Any React dev can build their own UI and bowling animations. Since it all runs on commodity hardware, I can do legit anything I want as the proprietor, and I own all my data. Repairs take five minutes; I can swap the rig on a lane pair in under 10. I'd bet a house like mine could go from zero to running in an hour or two.

We're calling it OpenLaneLink, and I plan to open source the hardware, firmware, and software stack when it's ready. Bowling is fun, and I want to help keep it affordable for alleys like mine. I hate vendor lock-in. I'm not a fan of closed systems, calling support for every hiccup, or paying to "white label" my own equipment. Want to go Tron-themed for a night? Good luck finding a neon neumorphic theme in something bought at the turn of the century.

All that bugged me. Sure, bowling equipment is niche, but the open hardware and software landscape is amazing.

Thanks for reading! Let me know if anyone's interested in more posts about this bowling nonsense.

2901 points | 350 commentspage 8
chromatic 2 days ago|
Good project! I've been tinkering with something similar for pinball, arcade, and other coin-operated machines. Lock-in for hardware and software there is a real bummer, but managing payments and security is worth the cost.
elheffe80 1 day ago||
No integrate it to home assistant and get some pretty charts! Or grafana?

Seriously though- this is great disruption!

JKCalhoun 1 day ago||
I'm in the midwaste. Love to know where you bowling alley is!
GTP 1 day ago||
Great project! As I like playing with ESP8266/ESP32 boards myself, I would enjoy reading more about your bowling adventure.
ajot 1 day ago||
I think this would make a very nice Youtube video, or ten. Quite niche, but interesting enough for anyone like me to watch.

Godspeed!

Nerdrotic 2 days ago||
All this tech is now off the shelf commodity items that anyone with basic skills can put together. For decades this tech was crazy expensive and required assembler machine language programming.
HeyLaughingBoy 1 day ago|
That hasn't been the case for at least 20 years. And I'm being generous.
greggsy 2 days ago||
Any photos of the build?
a-dub 1 day ago||
woah! there's a whole genre of old, abandoned and dilapidated bowling alley pics on the internet and it's amazing. thank you for that!

and yes, you should post pics and stories like when jwz renovated the dna lounge. (i think one of his first posts was about building his own pos system, fwiw)

profsummergig 2 days ago||
I want to start working with arduino/raspberry pi/esp32/sensors.

What would be a good source to buy these in bulk (along with accessory components. e.g. wires etc.)?

gregsadetsky 2 days ago||
Take a look at adafruit and sparkfun

You can find kits that have a selection of sensors - enough to get started and experiment

https://www.adafruit.com/product/193

0x62 2 days ago|||
Aliexpress is king for cheap IoT modules/accessories

https://www.aliexpress.com/w/wholesale-esp32-s3.html

dns_snek 1 day ago||
I'd go with a more reputable vendor unless you're on a really tight budget because Aliexpress isn't even that cheap, all things considered. There are fake chips and really low quality parts out there that will waste your time.

You can get a range of ESP32 boards from Digikey for $5-$8 and you'd have to scrape the bottom of the barrel to get them much cheaper than that on Aliexpress.

rufasterisco 1 day ago||
If you have a nearby hackerspace or similar, check it out.

Likely they will be able to help you choose and guide you.

For me the hurdle was less about finding equipment and more being able to learn from experienced people.

shadowpho 2 days ago|
I’d love to see a schematic.

I’d highly recommend to make sure you have plenty of esd diodes and protection resistors on all inputs. That’ll help the longevity of the system.

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